Specifically designed for catalyst slurry R&D and small-to-medium batch preparation in fuel cells, water electrolysis, and other related fields. By integrating pre-dispersion, high-speed shearing, vacuum debubbling, and nano-scale milling, it serves as key equipment for producing highly uniform and stable electrode slurries.
Technical Specifications:1L / 2L / 3L / 5L (Optional)
Grinding Fineness:D90 Down to Nano-Level
Contact Materials:316L Stainless Steel / Zirconia Ceramic / FKM
Dispersion Method:Slow Mixing (20-130 rpm) + High-Speed Shearing(max 25000 rpm)
Grinding Media:0.3-0.6mm Zirconia Beads (Optional)
Auxiliary Functions:Vacuum Debubbling+Temperature/Pressure Monitoring & Alarm
Specifically designed for precise and safe metering and delivery of catalyst materials in hydrogen fuel cells, water electrolysis, and other related fields. Suitable for gram-scale R&D to kilogram-scale pilot production, it handles precious metal catalyst powders and various solvents (alcohols, resin solutions, ultrapure water) through fully automated weighing, dosing, and pre- mixing, serving as key upstream equipment to ensure slurry batch consistency and performance.
Powder Weighing Accuracy:± 0.1 g
Dosing Precision:≥ 99%
Ultrapure Water Quality:Resistivity 18.25 MΩ·cm @25°C
Glovebox Inert Environment:Oxygen < 1000 ppm
Powder Weighing Range:0.5 – 1000 g
Liquid Dosing Accuracy:0.1 – 0.3% (ceramic pump)
Ultrapure Water Output:15 – 20 L/h
Designed for catalyst slurry development and coating process research in fuel cells, water electrolysis, and other related fields, suitable for high-precision, cost-effective coating experiments and prototype fabrication on a variety of sheet substrates such as PET, PEM, and PTFE.
Applicable Slurry Viscosity:10 – 500 mPa·s
Compatible Substrates:PET / PEM / PTFE
Coating Dimension Accuracy:± 1.0 mm
Standard Coating Area:150 mm x 250 mm
Coating Load Uniformity:≤ ± 5%
System Slurry Dead Volume:≤ 10 ml
Specifically designed for R&D, pilot-scale, and small-batch production in PEM water electrolysis and fuel cell applications. The system enables precision fabrication of functional layers such as Catalyst Layers (CL) and Gas Diffusion Electrodes (GDE), supporting the complete workflow from process development and full-scale prototype validation to limited-volume sample supply.
Applicable Slurry Viscosity:20 – 500 mPa·s
Compatible Substrates:PET / PEM / PTFE
Coating Size Accuracy:± 0.5 mm
Standard Coating Area (Optional):
350 mm x 450 mm / 480 mm x 600 mm / 600 mm x 800 mm
Coating Load Uniformity:≤ ± 5%
Optimized for the high-precision fabrication of critical functional layers in Fuel Cell (FC) and Proton Exchange Membrane Water Electrolysis (PEMWE) applications, including Catalyst Layers (CL), Gas Diffusion Layers (GDL), and Porous Transport Layers (PTL). The system meets stringent requirements ranging from advanced R&D validation to small- and medium-batch, high-standard manufacturing.
Applicable Slurry Viscosity:20 – 500 mPa·s
Compatible Substrates:PET / PEM / PTFE / GDL / PTL
Vacuum Roller Heating Temperature:Up to 80°C,uniformity ±1°C
Vacuum Roller Runout Accuracy:≤ 5 μm (at 60°C)
Coating Dimensional Accuracy:± 0.5 mm
Standard Coating Area (Optional):350 x 600 mm or 600 x 900 mm
Coating Load Uniformity:≤ ± 5%
Coating Speed Range:0.3 – 1.5 m/min
Designed exclusively for the precision manufacturing of Catalyst-Coated Membranes (CCM) used in fuel cell and water electrolysis applications. The system supports the coating of catalyst layer slurries on Proton Exchange Membrane (PEM) or PTFE substrates, covering the entire process chain from process development and optimization to scalable mass production.
Applicable Slurry Viscosity Range:20 – 200 mPa·s
Maximum Substrate Width:≤ 650 mm (customizable)
Coating Dimensional Accuracy:± 0.3 mm
Coating Speed Range:0.5 – 5 m/min
Coating Load Uniformity:≤ ± 5%
Engineered to overcome PEM swelling challenges in direct coating processes, allowing precise deposition of the catalyst layer directly onto the membrane. After single-side coating on the supported side of the membrane, this system performs high-precision, high-speed coating and integrated drying of the catalyst layer on the opposite side. It is a critical manufacturing platform for achieving high-efficiency, high-yield mass production of fuel cell Membrane Electrode Assemblies (MEA) and electrolysis Catalyst-Coated Membranes (CCM).
Core Roller Diameter:600mm
Applicable Substrate Width:50 – 650 mm (customizable)
Coating Speed Range:0.5 – 3 m/min
Roller Surface Heating Temperature:Ambient to 70 °C,Uniformity ±1°C
Coating Dimension Deviation:≤ ± 0.5 mm
Coating Load Uniformity:≤ ± 5 %
Anode–Cathode Coating Alignment Accuracy:< 0.5 mm
Designed for the research, development, and large-scale manufacturing of Proton Exchange Membranes (PEM) and Ion Exchange Membranes, with particular suitability for producing high-performance composite membranes featuring multi-layer reinforcement structures, delivering exceptional uniformity and consistency.
Maximum Substrate Width:≤ 1250 mm (customizable)
Coating Speed Range:0.1 – 2 m/min
Maximum Oven Temperature:250 °C
Oven Temperature Uniformity:± 2 °C
Coating Thickness Uniformity:≤ ± 1 μm
This equipment is a multifunctional, industrial-grade process platform engineered for hydrogen energy, new energy, and advanced materials manufacturing. Its core hot-pressing function is designed for processes requiring precise temperature and pressure control, such as flat-panel thermal transfer printing and membrane electrode assembly (MEA) lamination and encapsulation. With rapid die-cutting module switching, the system also enables high-precision cutting of sheet materials including catalyst layers, gaskets, and frames. It is ideally suited for the full spectrum of applications—from process development to small-batch, multi-variant production.
Maximum Pressing Force:20 tons
Pressure Control Accuracy:± 0.5% F.S.
Temperature Control Range:Ambient to 200°C
Temperature Uniformity:± 3 °C
Heated Platen Flatness:≤ 0.1 mm
Maximum Compatible Product Size:600 × 500 mm
Die-Cutting Accuracy:≤ ± 0.15 mm
Die Life:≥ 100,000 cycles
This equipment is a multifunctional, integrated process platform primarily used for: process development and validation of catalyst-layer thermal decal, enabling the complete decal of catalyst layers coated on decal films onto proton exchange membranes (PEM); small-batch production for fuel cell and PEM water electrolysis membrane electrode assemblies (MEA/CCM), supporting thermal curing and lamination encapsulation to enhance final product performance and consistency.
Catalyst Decal Efficiency:≥ 99%
Maximum Sheet Size:1000mm (W)×1200mm (L)
Heated Roller Temperature Range:Steel Roller: Ambient to 200 °C;Rubber Roller: Ambient to 160 °C
Roller Surface Temperature Uniformity:≤ ± 2 °C
Maximum Linear Pressure:4 tons (adjustable)
Pressure Control Accuracy:± 1% F.S.
Steel Roller Runout Accuracy:± 0.015 mm
Production Speed:≥ 0.5 m/min
Designed specifically for the large-scale, high-precision manufacturing of roll-to-roll catalyst-coated membranes (CCM), enabling continuous mass production based on catalyst transfer processes.
Catalyst Transfer Efficiency:≥ 99%
Transfer Roller Temperature Uniformity:< ±3°C (runout≤0.01mm)
Active Area Dimensional Deviation:≤ ±0.5mm
Anode–Cathode Alignment Accuracy:≤ ±0.5mm
Transfer Modes:Continuous / Intermittent
Transfer Speed:0.3-2m/min
Designed specifically for the precision pre-lamination of Membrane Electrode Assemblies (MEAs), this equipment enables automatic alignment and high-accuracy bonding between die-cut frames, as well as between frames and Catalyst-Coated Membranes (CCMs). It produces bubble-free, wrinkle-free five-layer pre-assembled MEAs, serving as a critical semi-automated link between upstream coating/ die-cutting processes and downstream hot-press curing.
Lamination accuracy (PEM/CCM vs. frame):peak-to-peak ≤ 0.5 mm
CCD positioning accuracy:± 0.05 mm
Compatible material size range:50 x 50 mm ~ 1200 x 1000 mm
Press roller heating temperature:ambient to 150°C, uniformity ± 3°C
Maximum lamination force:8000 N (adjustable)
Lamination speed:0 – 100 mm/s
Encapsulation yield:≥ 99%
Product changeover time:< 0.5 hour
National Service Hotline

Sales Email:sales.lhi@leadintelligent.com
After-sales / Complaint Service Email:service_lhi@leadintelligent.com
Contact Address:No. 58, Xinmei Road, Xinwu District, Wuxi City, Jiangsu Province
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